Job Description
General Description
The Process Controls Engineer (PCE) will work with site personnel and vendors/suppliers to implement and support automation systems throughout the facility(ies). In this role, the PCE understands the basic plant processes and equipment, and apply the appropriate automation systems to those processes, including programming, hardware and software specifications, and start-up and operations support.
Process Controls Engineer Functional Role
Ensures EHS compliance and continuous improvement in EHS performance
Provides technical support to Affiliate manufacturing operations and all its personnel
Develops training for operations personnel on automation systems and process control strategies
Identifies automation project needs and assist with development of the capital budgets
Implements process control strategies to batch and continuous manufacturing equipment Supports site automation systems including activities such as troubleshooting, programming, preventative maintenance, back-ups, systems integration, and future planning Participates in Management of Change (MOC) processes that are related to process control for chemistries, formulas, and equipment
Actively involved in proposing the direction and implementation of the DCS operating system
Proposes solutions to address the IT/OT convergence and issue resolution concerning (i.e. cybersecurity, operating system updates, life cycle management)
Leads and coordinates implementation/modification of automation/monitoring systems on multiple platforms: Honeywell TDC 3000, Delta V, Yokogawa, Triconex, PI and PLC's
Assists with development and review of scopes of work to ensure all automation concerns are adequately addressed
Assists Engineering with development of cost justification for capital projects.
Provides technical support for new equipment/process start-ups and operation
Leads/participates in Preliminary Hazard Reviews, Process Hazard Analysis, and Pre Start-up Safety Reviews (PSSR)
Track and report monthly metrics (Key Performance Indicators, KPI's) as well as prepare technical progress reports on active projects and initiatives
Satisfy all Corporate Quality Requirements and ISO9001 Quality Management System
Practice Responsible Care 14001 through active participation in the Responsible Care Management System and adhere to the Guiding Principles of Responsible Care 14001
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Education and Experience:
➢ Degree Chemical or Mechanical Engineering or Equivalent Experience
➢ Strong MS-Excel, MS-Word and database skills
➢ Extensive Process Industry equipment knowledge and experience
➢ Clear and concise communication skills - verbal and written
➢ Working knowledge of OSHA PSM standards
➢ Strong Troubleshooting Skills