Job Description
Production Engineer Functional Role
* Ensures EHS compliance and continuous improvement in EHS performance
* Provides technical support for Production troubleshooting, problem-solving, and root cause analysis of process issues
* Provides training on and leads advanced troubleshooting and problem-solving processes
* Works collaboratively with Quality on chemistry related issues & method formulation improvements
* Works cooperatively with site engineering to develops project scopes and process engineering packages for new installations and retrofit of facilities
* Provides technical input for maintenance of raw material usage standards (SAP bill of materials); drives analysis and continuous improvement of raw material utilization (yield performance).
* Provides analysis of equipment time utilization (OEE) and drives continuous improvement.
* Responsible for functional safety execution for assigned processes including process hazard analysis (PHA), Layers of Protection Analysis (LOPA), Management of Change (MOC), Pre-Start-up Safety Reviews (PSSR), and completion of Corrective and Preventative Actions (CAPA).
* Provide technical support to basic process control systems (DCS) to optimize process performance and functionality for the operator. Activities may include: loop-tuning, alarm management, and small configuration tasks.
* Assist production department with creation and maintenance of standard operating procedures (SOPs)
* Leads or assist in the incident and near miss investigation processes to mitigate risk or resolve
* Supports the development of KPIs and goals aligned with the PPMC; monitors KPI performance to identify support needs in addressing performance gaps
* Prepare technical progress reports on active projects and initiatives
* Satisfies all Corporate Quality Requirements and ISO9001 Quality Management System
* Practices Responsible Care 14001 through active participation in the Responsible Care Management System and adhere to the Guiding Principles of Responsible Care 14001
Drive a Culture of Continuous Improvement
* Partners to drive LEAN/Six Sigma, continuous improvement of processes and operations for increased productivity and efficiency (Operational Excellence)
* Actively participates in a culture of continuous improvement through collaborative engagement and by providing suggestions in meetings and trainings to improves processes and systems
* Ensures work is accomplished through defined, measured, and continuously improved work processes; proactively identifies and leverages best practices
Education and Experience:
* Degree in Chemical Engineering
* 5 + years engineering experience in a chemical plant
* Experience in batch, semi-batch, and continuous processing & controls
* Chemical engineering knowledge including, but not limited to, an understanding of fluid transport, heat transfer, filtration, reaction kinetics, general process equipment